Short answer: No!
Long answer: No, you don’t need to run cover plates with the Razors Edge Concaves, this feature is one of the standout advantages of this innovative product. Cover plates have traditionally been a necessary component of conventional concave systems, used to fine-tune threshing intensity for different crops. However, they often add an extra layer of complexity to harvesting, requiring installation, adjustment, and removal depending on crop types and conditions. The Razors Edge Concaves eliminate this step entirely, thanks to their advanced design, making the harvesting process simpler, faster, and more efficient.
Traditional Use of Cover Plates
Cover plates serve a critical role in traditional concave systems by helping farmers get more threshing out of their concaves. When crops require more aggressive threshing—such as when dealing with tough conditions—cover plates block off part of the concave to create a higher level of threshing force. This ensures a cleaner separation of grain from the plant material.
However, using cover plates can be labor-intensive and time-consuming. Not only do they require installation, but they also need to be adjusted or removed depending on the crop or field conditions. This process can cause significant downtime during harvest, adding complexity that most farmers would prefer to avoid. In addition, incorrect use or adjustments of cover plates can lead to performance issues like plugging or ineffective threshing, potentially compromising the quality of the harvested crop.
Cover Plates also limit the capacity of the Concave system as when blocking off sections it prevents unloading of the grain into the separating area increasing the loss out of the back of the machine.
How the Razors Edge Concaves Eliminate the Need for Cover Plates
The Razors Edge Concaves solve this problem by integrating a variable spacing design that eliminates the need for cover plates altogether. The concaves automatically adjust their performance based on the crop load, providing aggressive threshing when needed and smoother material flow as the crop moves through the system.
This self-adjusting design ensures that the Razors Edge Concaves are always optimized for the conditions in your field, whether you’re harvesting wheat, corn, soybeans, canola, or other crops. There’s no need to stop and install cover plates or tweak the system mid-harvest. This not only streamlines operations but also allows for a more efficient harvest process. Farmers can switch between crops without worrying about making modifications to their equipment, saving valuable time.
The variable spacing design tightens at the point where threshing begins, ensuring the crop is separated efficiently from the start. As the crop moves through the concave, the spacing opens up, allowing for smoother material flow and preventing blockages. This built-in versatility is key to the Razors Edge Concaves’ ability to handle a wide range of crops without needing any external modifications, such as cover plates.
Time-Saving and Efficiency
One of the most significant advantages of the Razors Edge Concaves’ design is the amount of time saved during harvest. Traditional cover plates often need to be installed and adjusted manually, which can slow down operations—especially during critical moments when time is of the essence. When cover plates are installed often farmers need to reset their combine completely different which leads to downtime trying to find the most efficient new settings for their crop conditions and combine operation. With the Razors Edge Concaves, you can eliminate these time-consuming steps entirely.
By not requiring cover plates, farmers can transition seamlessly between crops without stopping to make adjustments, enabling them to move through their harvest faster. This is particularly beneficial for large operations or farms that grow multiple types of crops, as it streamlines the process and reduces downtime. Ultimately, this allows farmers to cover more acres in less time, improving overall productivity.
Less Equipment Wear and Tear
Another key benefit of the Razors Edge Concaves is the reduction in wear and tear on equipment. Installing and removing cover plates frequently can put strain on both the concave and the combine, increasing the risk of damage or wear over time. By eliminating the need for these adjustments, the Razors Edge Concaves help extend the life of your equipment, reducing the need for costly repairs or replacements.
Additionally, by ensuring smooth material flow and reducing the likelihood of blockages, the Razors Edge Concaves also help keep the combine running more efficiently, which can further minimize maintenance needs.
Higher Yield and Better Grain Quality
By removing the need for cover plates, the Razors Edge Concaves ensure more consistent threshing and grain separation, which can lead to higher yields and better grain quality. The advanced design of these concaves reduces crop loss, ensuring that more grain makes it into the bin instead of being lost in the field due to inefficiencies.
Moreover, the smoother material flow reduces the risk of grain damage, resulting in a cleaner, higher-quality product. This is especially important for farmers looking to maximize the profitability of their crops. High-quality grain that is free from damage often commands a better price on the market, adding to the overall financial benefit of using Razors Edge Concaves.
In summary, the Razors Edge Concaves represent a significant advancement in harvesting technology, particularly in their ability to eliminate the need for cover plates. With their variable spacing design, these concaves automatically adjust to crop loads and conditions, providing optimal performance without requiring manual adjustments. This saves time, reduces wear and tear on equipment, and ensures higher yields and grain quality.Farmers who choose the Razors Edge Concaves can enjoy a more streamlined and efficient harvest process, allowing them to focus on what matters most: getting the job done efficiently and maximizing their yield. By eliminating the need for cover plates, the Razors Edge Concaves provide a hassle-free, high-performance solution for today’s modern farming operations. If you’re ready to say goodbye to cover plates, give our sales team a call at 1-855-612-7006.